Ultra-Strength AAC/ACSR Conductors - Power Transmission Reinvented ACSR Conductor

• Customization: Available
• Color: Grey
• Core: Aluminium
• Model NO.: ACSR
• Insulation: XLPE or PVC
• Construction: Lightweight
• Resistance: Weather
• Installation: Easy
• Maintenance: Low
• Transport Package: Bundled
• Specification: 100
• Trademark: SHINY KING
• Origin: Shanghai
• Production Capacity: 1000000000meters/Year

Product Description

Product Description

 

I. Description

ACSR (Aluminum Conductor Steel Reinforced) combines 99.6% pure aluminum strands for optimal conductivity (61% IACS) with galvanized high-carbon steel cores (1,250-1,850 MPa tensile strength). Ideal for 35-1000kV power grids, it reduces tower spacing by 40% in coastal/mountainous areas while complying with GB/T 1179-2008 and IEC 61089 standards.


II. Product Overview
ACSR conductors integrate multi-layer aluminum strands helically wound over a galvanized steel core. This hybrid design leverages aluminum's conductivity for efficient power transmission and steel's mechanical strength to support spans exceeding 500 meters. Certified for -30°C to 120°C operations, it minimizes energy loss (<0.1209 Ω/km) and resists corrosion in coastal/industrial environments. Widely used in power grids, railways, and telecom infrastructure.


III. Product Features
Core Selling Points

1. Dual-Material Performance Optimization
   • Aluminum Layer: 99.6% pure strands for 61% IACS conductivity, reducing energy loss by 35% vs. pure aluminum cables.
   • Steel Core: Galvanized high-carbon steel (G2A/G3A grades) with 1,850 MPa tensile strength, preventing sag in extreme loads.
2. Environmental Resilience
   • Triple-layer anti-corrosion coating withstands salt spray, humidity, and industrial pollutants (>500 hours salt-spray resistance).
   • Operational range: -30°C to 120°C, suitable for Arctic grids and desert solar farms.
3. Engineering Efficiency
   • Reduces tower spacing by 40% due to high strength-to-weight ratio, lowering infrastructure costs.
   • Four-/six-bundle configurations for 500kV+ transmission lines, optimizing space and load distribution.
4. Sustainability & Compliance
   • Aluminum is 100% recyclable; manufacturing consumes 30% less energy vs. copper cables.
   • Certifications: RoHS 3.0, GB/T 1179-2008, IEC 61089.

IV. Product Description
1. Structural Engineering for Extreme Loads
The galvanized steel core (G2A/G3A grades) provides 1,850 MPa tensile strength, resisting deformation under ice/wind loads. Outer aluminum strands (0.05-12mm diameter) are helically wound with ±0.02mm precision to ensure uniform stress distribution, eliminating strand displacement in high-wind zones.
2. Electrical Performance Optimization

• Skin Effect Utilization: Current flows primarily through the aluminum layer, reducing impedance by 15% and energy loss by 4-6% vs. standard ACSR.
• Low DC Resistance: Ranges from 0.7426 Ω/km (117.4mm²) to 5.415 Ω/km (15.78mm²), enhancing transmission efficiency.

3. Environmental Resilience & Application

• Corrosion Defense: Zinc plating (ASTM B633) and aluminum oxide layer protect against marine/industrial corrosion, extending lifespan to 30+ years.
• Critical Use Cases:
  • Power Distribution: Deployed in 500kV+ overhead lines across mountainous regions (e.g., Three Gorges Grid).
  • Railways & Telecom: Ensures uninterrupted conductivity in high-vibration environments (e.g., high-speed rail catenaries).

V. Technical Specifications

 

Cross section	Conductor diameter		Thickness of insulation		Corediameter	Current carrying capacity	Breaking load
(mm²)	min.	max.	nom.	min.	min.	(A*)	(kN)
	(mm)	(mm)	(mm)	(mm)	(mm)
16	4,6	5,1	1,2	1,00	7,8	-	2,60
25	5,6	6,5	1,3	1,07	10,1	107	4,17
35	6,6	7,5	1,3	1,07	11,0	132	5,78
50	7,7	8,6	1,5	1,25	12,5	165	8,45
70	9,3	10,2	1,5	1,25	14,0	205	11,32
95	11,0	12,0	1,7	1,50	16,1	-	15,30
120	12,5	13,5	1,8	1,60	17,6	-	20,00
150	13,9	15,0	1,8	1,60	18,8	-	25,00

VI. Product Display Area


VII. Logistics & Support

 

VIII. FAQ